Lecture
MES | CAQ | Industry 4.0

Vorlesungen SS2025
Manufacturing Execution System (MES)

Building blocks of an MES system
Digitalization of production and Industry 4.0

Lecture/event

Topics

Date/Time

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Lecture 1
MES.1

MES introduction, digitalization of production
What does the VDI 5600 standard say
Requirements for tomorrow's production
Building blocks of an MES system
Importance of IT in production
Structure and data model of an MES system
Human-machine interfaces:
Purpose and benefits of userinterfaces
Presentation of common user interfaces for input and output
MES as a prerequisite for Industry 4.0

Dienstag 29.04.2025

Dr. R. Walz
Chr. Fritz

Industry 4.0
Historical development
Cyper-physical systems
Structure and function
Interaction of the individual components
Sensors and actuators
16 Examples of Industry 4.0
The virtual factory: visiting a factory with 3D glasses
Recommended reading I4.0
Live production with the smart phone

Chr. Fritz

Vorlesung 2

CAQ 1

Quality Management Introduction
Introduction to QM Systems
Introduction to QM System
Building Blocks of a QM System
CAQ and Industry 4.0
CAQ in MES Environment
SPC Statistical Process Control

CAQ 2

CAQ modules1
Initial sample inspection report EMPB
Test equipment management PMV
Test equipment monitoring PMÜ
Test equipment capability PMF
Inspection plan management PPV
Inspection order

Dr. R. Walz

Peter Nikol

Download QM 1

Vorlesung 3
CAQ 3

CAQ Modules 2
Complaint Management REKLA
Complaints via iPhone
Supplier Evaluation LBW
Failure Mode and Effects Analysis
or Impact Analysis FMEA
Audit Management AUDIT
Advanced Product and Quality Planning APQP

Peter Nikol

CAQ 4

Statistics GSTAT
1. SPC Statistical Process Control (SPC)
Control charts, process indices
2. Statistics
Fundamentals of Stat. Mathematics
Distribution types
Process indices
Capability studies
Machine capability
Process capability studies

Dr. R. Walz
Dr. M. Walz

Vorlesung 4

MES 2

Order Management
Production Planning Control (PPC)
Recording and planning of pending
and waiting orders


Material management
Material planning
Material provisioning
Inventory management
Inventory
Material analyses

Th. Roth

Lecture 5

MES 4

Detailed planning and control MES 5.2

Capacity planning
Advanced Planning System APS
from production order to machine allocation


Personnel management (VDA 5600/1 5.5)


Personnel resource planning PEP
Demo Capacity planning
Feedback from MDE/BDE

Dienstag 13.05.2025

D. Anselmi

Lecture 6

MES 3

Operating resource management MES 5.3

Monitoring of operating equipment for function and availability

Tool Management (TLM)

Maintenance, repair (M&R)
Predictive Maintenance


D. Anselmi

Lecture 7

MES 4

Machine and process data acquisition

MDE/ BDE/ PZE/ DNC/ TLM
Data acquisition in manufacturing
Sensors and actuators in machine data acquisition
Networking of machines
Personnel time recording, machine data acquisition, process data acquisition (e.g. machine and process data: status, quantities, energy...)

Performance analysis (VDA 5600/1 5.7)
Control loops
Key figures in the MES system OEE, cmk, cpk
Merging of process and quality data
CAQ in the MDE environment
(energy management)

F. Schätzle

Data analysis, evaluation

Business Intelligence (BI)
Introduction Data and Databases
Relational Databases, Non-Relational Databases
(SQL Databases)
Methods for Evaluating Data
Classic Evaluation Methods
Methods from the Data Mining Environment

Performance analysis
Control loop
Key figures in the MES system OEE, cmk, cpk

Final meeting

Notes on exams and examinations

Regine Kornacz

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